Motius Case Studies for Koenig & Bauer
Motius developed & deployed several modern Quality Assurance technologies for printing press and heavy machinery manufacturers. This document shares our AI-driven inspection and quality control insights relevant to Koenig & Bauer's precision manufacturing operations.
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VibeCheck: AI-Powered Motor Quality Control
Predictive maintenance innovation: Developing an AI-driven acoustic testing system for a hidden champion of gear motors to replace manual quality control with automated defect detection achieving 90%+ accuracy in motor fault classification.
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Weld Detection
Computer vision for QA of welds on agricultural machinery: Reliable detection of missing or misaligned welds with 90% reduction in revision time.
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Metal Scanner
Sub-millimeter scanning of welded railway components: High-precision measurement system for detecting deformations on large metal parts.
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Ultrasonic AI
Detecting defects beneath the surface: AI-driven ultrasonic inspection system for aerospace components with enhanced internal defect detection.
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Fast Automation Deployment
From concept to factory floor in weeks: Automatically testing screw torque & correct seating with Lidar measurements.
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Autonomous Truck Safety Certification
TÜV certification pathway: Developing comprehensive safety engineering and certification framework for autonomous trucks deployed in critical infrastructure, ensuring compliance with IEC 61508 and IEC 62443 standards.
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BOM Analyzer
CB reverse engineering tool using computer vision: 98% accuracy in identifying surface mount components with line laser height measurement.
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CADalytic
Intelligent CAD file conversion tool that preserves the complete feature tree and engineering history, enabling automated migration between CAD systems for thousands of parts.
Our Experience
Automated Quality Assurance (AQA) improves consistency, reduces human error and speeds up inspection processes, thereby reducing costs. Similar to Koenig & Bauer's QualiTronic and PrintCheck systems, Motius develops AI-powered inspection solutions that combine advanced sensor technology with machine learning for real-time defect detection.
We address automated quality assurance across precision manufacturing, from acoustic defect detection and ultrasonic inspection to computer vision-based weld verification and dimensional scanning. Our solutions leverage technologies from automotive and electronics industries, applying them to heavy machinery and precision manufacturing environments.
The case studies in this document showcase our capabilities in AI-driven quality control, predictive maintenance, and automated inspection systems - technologies directly applicable to enhancing Koenig & Bauer's manufacturing quality assurance processes.
